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R&D Cycle Time Reduction Through Workflow Automation

An engineering firm cut its R&D turnaround from 3 weeks to 3 days, without adding headcount and without compromising regulatory compliance.

85%

Reduction in R&D cycle time

3wk → 3d

Average R&D turnaround

3–6

Months engagement duration

R&D workflow, before and after Leaking
Simplified view of the engagement. Crossed-out steps were removed; the review step was automated.
The challenge

Three-week R&D cycles were slowing every project

An engineering firm was struggling with extended R&D turnaround times. Design and workflow processes were largely manual, with significant time lost to handoffs, approvals, and rework, all while needing to stay within strict compliance regulations.

R&D cycles were taking 3 weeks on average, slowing down project throughput and tying up staff who could have been deployed elsewhere.

What we did

Mapped the workflow, then automated it compliantly

We mapped the full R&D workflow end-to-end, identifying where time was lost to manual handoffs and redundant approval steps.

We then designed and implemented workflow automation across the design and review process, while ensuring every change remained compliant with the firm's regulatory requirements. The result was a fully redesigned, automated workflow that the existing team could run without added headcount.

The result

From 3 weeks to 3 days

MeasureBeforeAfter
R&D cycle time3 weeks3 days (≈85% reduction)
ResourcesStaff tied up in manual handoffsBudget and staff time freed up and redeployed to other active projects
ComplianceManual approval stepsMaintained throughout the automated workflow, with no trade-off between speed and regulatory adherence
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